Mohammed ALLALI

• Developed detailed thermal models of e-motor (PMSM) with forced liquid cooling using AMESim and MotorCAD.
• Simulated complete e-wheel assembly (motor, brake, gearbox, inverter) in multiphysics environment on AMESim.
• Performed efficiency, dynamics, and thermal analysis ensuring compliance with client specifications under thermal limits.
• Correlated models with thermal tests and advanced simulations (CFD, FEM) to validate accuracy achieving 6% deviation from bench tests on a 150°C scale.
• Simplified models (ROM) for system integration and real-time implementation in embedded ECU systems, providing 2-hour runtime gain.
• Developed Python automation toolkits for processing simulation and test data, improving workflow reliability and reducing preparation time by 95%.
• Led collaboration with international cross-functional teams across multiple engineering disciplines.

• Developed mechanical (Creo) and vibrational (Ansys) models of squirrel-cage induction motor.
• Performed deformation and vibration measurements using piezoelectric sensors and accelerometers with BK Connect acquisition system.
• Analyzed spectrograms to identify critical deformations and natural frequencies for design optimization.
• Conducted comparative performance studies to optimize design efficiency and reduce environmental impact.

• Automated black soldier fly egg hatching process, delivering €180K annual savings by cutting operator time and freeing labor for higher-value tasks (ROI in first month).
• Designed and implemented automated dosing system for neonate inoculation, optimizing production efficiency.
• Engineered and manufactured specialized equipment for insect farming operations, streamlining process workflows.
• Conducted comprehensive testing protocols, performed statistical analysis, and validated technical solutions.
• Collaborated with multidisciplinary teams to successfully deliver complex automation projects.